Dubai
Dubai
Abu dhabi
+971 4 883 0233 Sun - Thu 08:00 - 5:30 MB06, RA08, Jebel Ali Free Zone, Dubai , UAE
+971 2 6765979 Sun - Thu 08:00 - 5:30 P.O. Box : 33719, Abu Dhabi, UAE
Dubai
Dubai
Abu dhabi
+971 4 883 0233 Sun - Thu 08:00 - 5:30 MB06, RA08, Jebel Ali Free Zone, Dubai , UAE
+971 2 6765979 Sun - Thu 08:00 - 5:30 P.O. Box : 33719, Abu Dhabi, UAE
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Hot wet Extractive Process Analytical System -MCS 100 E PD/HW/CD/FT

Raw gas monitoring with hot measuring technology

The MCS100E HW is an analyzer system for the extractive measurement of up to 8 IR active gas components. It can be supplemented with an oxygen analyzer and a total hydrocarbon analyzer. From the sampling unit to the cell, all ducts having contact with measuring gas are heated above the dew point and thus protected against corrosion. This hot measuring technology also enables water-soluble components such as HCl and NH3 to be measured.

Description

Fast sample gas exchange minimizes adsorption or desorption effects, especially of HCl and NH3. In case of a malfunction, the system is purged with zero gas and thus protected from corrosion. During span gas feeding on the sampling probe, the complete extraction system is included in the calibration check.
The MCS100E HW is an analyzer system for extractive measurement of up to 8 IR-active gas compounds. It can be supplemented with oxygen and total hydrocarbon analyzers. From probe sampling to cell, all components that are in contact with the sample gas are heated above dew point and thus protected from corrosion. This hot measurement technique allows the measurement of
water soluble components HCl and NH3

At a Glance
Technical Overview
Downloads

 

  • Extractive measurement of up to 8 IR-active gas compounds
  • Additional oxygen and total hydro- carbon analyzers as an option
  • Gas paths completely heated
  • Test gas supply at the gas sampling probe or at the analyzer
  •  Back-purging of gas sampling probe for cleaning of filters 

  •  Fast sample gas exchange for minimizing adsorption and desorption effects 

  •  Automated sample point switchingHOT-WET-EXTRACTIVE

    Benefits

  • Measurement of several gas components with one analyzer
  • Heated gas paths enables measurement of difficult gases like HCl and NH3
  • Long maintenance intervals (typically 6 months) due to self-monitoring of the analyze
  •  Selective measurement of NO and NO2 – no converter required
  •  QAL3 drift test according to EN 14181 with internal calibration filter wheel – no test gas required

Fields of application

  • Emission monitoring of waste incineration plants
  • Monitoring of combustion plants with secondary fuels
  • Emission monitoring of refineries
  • Flue gas monitoring in cement plants
  • Emission monitoring of heavy oil fired diesel engines
Measured values CH4, CO, CO2, H2O, HCl, N2O, NH3, NO, NO2, O2, SO2
Performance-tested measurands CO, CO2, H2O, HCl, NH3, NO, O2, SO2
Measurement principles Interference filter correlation, Gas filter correlation, Zirconium dioxide sensor
Gas flow rate 200 l/h … 1,000 l/h
Depending on application
Measuring ranges
CH4 0 … 70 ppm / 0 … 1,400 ppm
CO 0 … 60 ppm / 0 … 2,000 ppm
CO2 0 … 25 Vol.-% / 0 … 100 Vol.-%
H2O 0 … 1 Vol.-% / 0 … 40 Vol.-%
HCl 0 … 10 ppm / 0 … 1,900 ppm
NH3 0 … 30 ppm / 0 … 660 ppm
NO 0 … 150 ppm / 0 … 1,900 ppm
NO2 0 … 50 ppm / 0 … 500 ppm
N2O 0 … 50 ppm / 0 … 1,000 ppm
O2 0 … 1 Vol.-% / 0 … 21 Vol.-%
SO2 0 … 25 ppm / 0 … 5,000 ppm
Other measuring ranges on request
Certified measuring ranges
CO 0 … 75 mg/m³
CO2 0 … 20 Vol.-%
H2O 0 … 40 Vol.-%
HCl 0 … 15 mg/m³
NH3 0 … 20 mg/m³
NO 0 … 200 mg/m³
O2 0 … 21 Vol.-%
SO2 0 … 75 mg/m³
Response time (t90) ≤ 200 s
Depending on application
Process temperature 0 °C … +1,300 °C
Sample gas temperature Inlet analyzer system: 0 °C … +220 °C
Process pressure 900 hPa … 1,100 hPa
Atmospheric
Ambient temperature +5 °C … +35 °C

With cooling device: +5 °C … +50 °C

Ambient pressure 900 hPa … 1,100 hPa
Conformities Approved for plants requiring approval

2001/80/EC (13. BImSchV)

2000/76/EC (17. BImSchV)

27.BImSchV

TA-Luft (Prevention of Air Pollution)

EN 15267 (MCERTS)

EN 14181:2004

Electrical safety CE
Enclosure rating IP43
Analog outputs 4 outputs:
0/4 … 20 mA, 500 Ω
Max. 64 outputs with opto box via optical fibre possible
Analog inputs 4 inputs:
0/4 … 20 mA
Max. 64 inputs with opto box via optical fibre possible
Digital outputs 12 outputs:
40 V, 1 A
Max. 64 outputs with opto box via optical fibre possible
Digital inputs 4 inputs:
50 V AC, 4 A / 24 V DC, 4 A
Max. 64 inputs with opto box via optical fibre possible
Interfaces and bus protocols
RS-232 Modbus RTU
RS-485 Modbus RTU (option)
RS-485 PROFIBUS DP (option)
Ethernet Modbus TCP (option)
Operation Via integrated operating unit

Two operating levels, one password-protected

Sequence programs can be programmed as required

Test functions Automatic check cycle for zero and span point

Internal calibration filter for QAL3 drift check without test gas (option)

System components Analyzer cabinet

Sampling probe

Sample gas line, heated

Options Zirconium dioxide sensor (oxygen measurement)

Total hydrocarbon analyzer